Fabrication and testing of the planar magnetic micromotor

Abstract

Planar micromotors have the potential for high-speed control applications. These systems require closed loop control and therefore involve not only the motor but also associated high-speed control circuitry. Electrostatic devices with submicron gaps and CMOS controllers offer one possible construction technique. Magnetic motors with bipolar microelectronics are an attractive alternative. Magnetic micromotors have been constructed by using deep X-ray lithography and metal plating with a modified LIGA process. The devices are designed as reluctance motors and consist of a stator that is rigidly attached to the substrate and a rotor that is fabricated as a fully released, free part. Both pieces are formed from nickel and are typically 100 mu m in thickness. The rotor is assembled onto the stator shaft with submicron tolerances. The structure is driven by an external rotating magnet or a fixed electromagnet. Rotational speeds of up to 8000 rpm have been obtained and maintained for several days.