Electrothermal Microgripper With Large Jaw Displacement and Integrated Force Sensors

Abstract

<para xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> The novel design of a sensing microgripper based on silicon-polymer electrothermal actuators and piezoresistive force-sensing cantilever beams is presented. The actuator consists of a silicon comb structure with an aluminum heater on top and filled polymer in between the comb fingers. The sensor consists of a silicon cantilever with sensing piezoresistors on top. A microgripper jaw displacement up to 32 <formula formulatype="inline"><tex Notation="TeX">$\mu\hbox{m}$</tex></formula> at a 4.5-V applied voltage is measured. The maximum average temperature change is 176 <formula formulatype="inline"><tex Notation="TeX">$^{\circ}\hbox{C}$</tex></formula>. The output voltage of the piezoresistive sensing cantilever is up to 49 mV at the maximum jaw displacement. The measured force sensitivity is up to 1.7 V/N with a corresponding displacement sensitivity of 1.5 kV/m. Minimum detectable displacement of 1 nm and minimum detectable force of 770 nN are estimated. This sensing microgripper can potentially be used in automatic manipulation systems in microassembly and microrobotics. <formula formulatype="inline"><tex Notation="TeX">$ \hfill$</tex></formula>[2008-0064] </para>