Silicon transfer layer for multilayer resist systems

Abstract

Thin film silicon is found to be a desirable interlayer material for e-beam lithography with multilayer resist systems. It is easily etched in CF4 plasma (Si/PMMA: 30/1) yet resists O2 reactive ion etch (Si/HPR: 1/300). It is sufficiently conductive to avoid charging effects, both during lithography and SEM inspection. High optical contrast aids in inspection. Monte Carlo calculations show that a 2.5 μm bottom layer of polymer can substantially alleviate the proximity effect, even with an 80 nm Si interlayer. Pattern transfer with less than 100 nm linewidth loss is demonstrated. Lines as narrow as 200 nm in 2 μm of Hunt positive resist were holographically produced.