Physics Procedia · 2013 · 45 citations · 10 references
Laser Processing (Laser Material Processing)EngineeringMechanical EngineeringMaterial Removal RateMachining QualityMetallurgical SystemHigh-power LasersLaser ControlCorrosionLaser Micro-processingPulse DurationPulse PowerUltra-short LasersUltrafast LasersMaterials ScienceMaterials EngineeringPhysicsMetallurgical InteractionUltrafast Laser InteractionsUltrafast Laser PhysicsLaser Processing TechnologyCrater FormationElemental MetalMicrostructureExtractive MetallurgyAdvanced Laser ProcessingMaterial MachiningLaser Processing (Business Administration)Applied PhysicsMetallurgical ProcessNs PulsesChemical Kinetics
Ultra‑short laser pulses are used for high‑quality machining, but cost‑effectiveness drives interest in longer‑pulse systems such as sub‑nanosecond lasers. The study shows that while the material removal rate falls steeply when pulse duration increases from 10 ps to 50 ps, it decreases only modestly up to 540 ps and rises again at 1.4 ns, with sub‑nanosecond pulses yielding comparable removal rates, no crater formation, and superior surface quality, making them a promising alternative to 50 ps fiber lasers.
Ultra short laser pulses are used, when high requirements concerning machining quality are demanded. The cost- effectiveness plays an important role for a successful transfer of this technology into industrial applications. Therefore systems with longer ps-pulses could offer an attractive alternative compared to short ps- and fs systems. Beside fiber based systems with ∼50 ps pulse durations also small systems with sub-ns pulses are available today. In contrast to the dramatic drop of the material removal rate when the pulse duration is raised from 10 ps to 50 ps the impact is weaker for a further increase to 540 ps and the removal rate even increases when the pulse duration is raised to 1.4 ns. As no crater formation is observed and the surface quality is better than for 1.4 ns pulses, sub-ns pulses could be an attractive alternative to machine steel compared to fiber based systems with ∼50 ps pulse duration.
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