Electrolytic plasma polishing technique for improved surface finish of ED machined components

Abstract

The development of techniques that allow producing high-finish surfaces of geometricallycomplex parts of difficult-to-machine materials by electrical discharge machining (EDM) is an emerging research area. The aim of this work is to study the application of electrolytic-plasma polishing technique for the high-quality surface finish of the parts obtained by EDM process. The structural alloy steel 38KH2N2MA (GOST 4543 -71) was selected as the processing material. The morphology of the machined surface was examined using optical micrographs. It was observed that applying the electrolytic plasma polishing for the duration of 5 minutes results in reducing the surface roughness of the ED machined surface by a factor of 5. It is also concluded that the combined action of EDM with electrolytic plasma polishing method is suitable for attaining the desired surface finish.