Conceptualizing sources, key concerns and critical factors for manufacturing flexibility adoption

Abstract

Purpose – The purpose of this paper is to investigate factors influencing manufacturing flexibility adoption and simultaneously explores some of the key issues prevailing in manufacturing flexibility adoption in Indian context. The study also stratifies critical factors for successful manufacturing flexibility adoption. Design/methodology/approach – Using exploratory sequential design, a series of focus group interviews were conducted with Indian manufacturing professionals and these interviews were supplemented by 127 follow-up structured questionnaires. Findings – Two major themes emerged from the first phase of the study – role played by some of the unexplored antecedents of manufacturing flexibility and key issues in manufacturing flexibility adoption. In the second phase, a list of factors was categorized based on their degree of importance in manufacturing flexibility adoption. Research limitations/implications – Being qualitative in nature, the study suffers from inherent risk of subjectivity associated with manufacturing practitioners. A large-scale survey and rigorous quantitative analysis would be helpful to further validate the list of factors and underlying relationships among proposed factors. Practical implications – The identified list of factors and some of the key issues in manufacturing flexibility adoption can be of great help to practitioners. The stratified list of factors can be further used by academicians to develop an instrument for manufacturing flexibility adoption. Originality/value – The paper identifies a set of factors that affects manufacturing flexibility adoption. It offers a basis for instrument development for manufacturing flexibility adoption and provides direction for future quantitative research in manufacturing flexibility area.