Evaluating the Aluminum-Alloyed $\hbox{p}^{+}$-Layer of Silicon Solar Cells by Emitter Saturation Current Density and Optical Microspectroscopy Measurements

Abstract

Surface-passivated and surface-unpassivated aluminum-alloyed p <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">+</sup> -layers are characterized. By varying the firing conditions and the thickness of the screen-printed aluminum paste, different sheet resistances <i xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">R</i> <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">sh</sub> of the p <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">+</sup> -layer were fabricated. The emitter saturation current density J <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">0e</sub> plotted versus <i xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">R</i> <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">sh</sub> follows distinctly different trends for the passivated and unpassivated samples. An aluminum paste with a boron additive achieves a much higher doping concentration and a lower sheet resistance but nevertheless follows the same J <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">0e</sub> curves as the pure Al paste. The aluminum p <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">+</sup> -layer was quantitatively analyzed with microphotoluminescence and Fano-Raman measurements. The latter shows an increased defect recombination at the interface between the p <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">+</sup> -layer and the moderately doped Si bulk. The lower Shockley-Read-Hall lifetime in this region can be attributed to a high defect concentration in the most highly doped layer, represents an impediment to the reduction of J <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">0e</sub> for Al-doped emitter regions, and needs to be optimized in future investigations.