Multi-dipolar plasmas for uniform processing: physics, design and performance

Abstract

The scaling up of conventional distributed electron cyclotron resonance plasmas presents limitations in terms of plasma density, limited to the critical density, and of uniformity, due to the difficulty of achieving constant amplitude standing wave patterns along linear microwave applicators in the metre range. The alternative solution presented in this study is the extension of the concept of distribution from one- to two-dimensional networks of elementary plasma sources sustained at electron cyclotron resonance (ECR). With the so-called multi-dipolar plasmas, large size and uniform low-pressure plasmas are produced from a two-dimensional network of elementary, independent plasma sources sustained at ECR. Each elementary plasma source consists of a permanent magnet on which microwaves are applied via an independent coaxial line. The plasma is produced by the electrons accelerated at ECR and trapped in the dipolar magnetic field of the magnet acting as a tri-dimensional magnetron structure. Large-size uniform plasmas can be obtained by assembling as many such elementary plasma sources as necessary, without any physical or technical limitations. Examples of two-dimensional networks are described and the performances in terms of density and uniformity of such plasma sources are presented. The interesting characteristics and advantages of multi-dipolar plasmas over distributed ECR plasmas are listed and the perspectives for plasma processing emphasized.