Experimental investigation on the ball burnishing of carbon fiber reinforced polymer

Abstract

The polymer-based materials are generally used in all industrial applications. Even if polymer bars can be machined easily, they need surface finishing treatment after the machining process. The ductile properties make coarse roughness on the surface that causes the elastic structure of polymer materials. The carbon fiber reinforced composite materials differ from polymer-based materials by high strength and stiffness. Its structure exhibits similar performances such as metallic materials. The effect of ball burnishing on the surface quality of rod workpiece was investigated in this study. To enhance the surface quality of high strength carbon fiber reinforced polymer rod workpiece, burnishing process was performed in three different parameters (force, feed rate, number of passes) and under four different mediums (dry, wet, boron oil, and mineral oil) conditions. The results of the experiments were analyzed, and optimum burnishing parameters were determined and discussed in detail. The best surface roughness value of the CFRP material used in the experiments was obtained as burnishing force: 250 N, feed rate: 0.05 mm/rev, four passes and wet medium. According to the results of variance analysis, it was found that the CFRP workpiece is the important leading factor for surface roughness with a contribution ratio of 62.47%.