Drilling Performance is a Function of Power at the Bit and Drilling Efficiency

TLDR

Modern drilling data acquisition has deepened understanding of drilling mechanics and identified dysfunctions such as downhole vibrations, yet the mechanical power delivered to the bit, rather than component efficiency alone, ultimately governs system capacity, efficiencies, and performance. This study demonstrates how bit power and drilling efficiency vary with drill string, BHA configuration, bit selection, and drilling parameters. Field examples and novel visual displays illustrate parasitic losses from well geometry and downhole conditions, showing how power is partitioned between surface and bit. The results show that limited bit power dictates penetration rate and cost, that a single graph can quantify system limits and dysfunctions, and that this understanding drives design and operational improvements for higher productivity and lower well construction cost.

Abstract

Abstract Today’s sophisticated data acquisition systems for both surface and downhole drilling data have greatly enhanced the understanding of the basic drilling mechanics and helped in the identification of major dysfunctions particularly harmful downhole vibrations. Various methods are now being used to optimize drilling practices by monitoring efficiency indicators such as mechanical specific energy (MSE) and preventing harmful vibrations by adjusting drilling parameters real time. However, focusing on the efficiency of components and the prevention of dysfunctions is only a partial solution. It is the magnitude of mechanical power delivered to the bit that defines the capacity of the system and directly affects efficiencies, operating practices and performance. This paper will show how the power at the bit and drilling efficiency vary as a function of drill string and BHA configuration, bit selection and drilling parameters. Field examples will illustrate the magnitude of parasitic losses caused by well geometry and the downhole environment. In many cases it is striking how little power is left for the drill bit which in the end dictates the potential rate of penetration and thus the cost per foot and economics of the drilling process. Particular emphasis has been put on new and intuitive ways to visually display the power at the surface and downhole. It makes it possible to quantify system limits and identify key dysfunctions in one, simple graph that can be used in both pre or post well analysis and real time. The better understanding of the entire drilling system and the functional relationship of its parts can be a strong driver for both short and long-term improvements in system design, drilling practices and bit selection which ultimately results in higher productivity and lower well construction cost.