Laser Prepared Cutting Tools

Abstract

Laser pulses with a pulsewidth of a few picoseconds have recently received a lot of attention, solving the problem of manufacturing tools for new materials of superior mechanical properties. Processing thermally sensitive material, such as diamond and CBN structures, can be done without major material deterioration effects. The breakthrough of this new technology becomes possible, if the accuracy and life time requirements of those tools are met. The paper shows in three applications the potential of laser manufacturing of cutting tools. Manufacturing of cutting edges for CFRP cutting needs sharp and stable cutting edges, which are prepared in PCD tools by laser sources in the picosecond pulsewidth regime. Profiling of hybrid bond grinding wheels yields geometric flexibility, which is impossible by mechanical treatment so far. Touch dressing of grinding wheels substantially reduces cutting forces.