Numerical Investigation on Hydraulic Fracture Cleanup and Its Impact on the Productivity of a Gas Well With a Non-Newtonian Fluid Model

Abstract

Abstract To exploit the substantial tight-gas resources worldwide, hydraulic fracturing is, for many cases, economically a viable option. However, despite the state of the art techniques such as multiple fracturing of horizontal wellbores, the gas recovery from these reservoirs is frequently unsatisfactory. Poor reservoir rock quality, strong stress dependency in permeability, hydraulic and mechanical damage caused by the fracturing process and inertial non-Darcy flow effects were considered to be key parameters for poor performance in previous studies. A further one, related to the cleanup of the cross-linked fracturing fluid with its non-Newtonian characteristics, was rarely taken into account before and is the subject of the current paper. For this purpose, an enhanced three-phase cleanup numerical model is developed. A generalised non-Newtonian fluid flow model for porous media is derived and implemented in a reservoir simulator, capturing the yield stress of common polymer gel. The model is applied to typical cleanup scenarios. Using the model, it can be shown that the residing, non-recoverable gel (typically 50%) decreases the fracture conductivity and, hence, the production potential of a fractured gas well. This coincides with experiences in the field where these parameters are frequently lower than anticipated. Results of the study further indicate that within the fracture, gel saturations gradually increase towards the fracture tips. Contrary to the assumption made in analytical studies, there is no sharp interface between the residual gel and the reservoir fluids after the cleanup. The new non-Newtonian fluid flow implementation allows for more detailed investigations of fracture cleanup processes and, hence, an improved understanding of formation damage processes in fractured wells. Furthermore, the model enables the design of more successful fracture treatments in tight-gas reservoirs.