Position and stiffness analysis of a new asymmetric 2<u>P</u>RR–P<u>P</u>R parallel CNC machine

Abstract

In this paper, structural stiffness analysis of a new 3-axis asymmetric planar parallel manipulator, a 2 P RR–P P R structural kinematic chain, is investigated. The manipulator is proposed as a tool holder for a 5-axis hybrid computer numerical control (CNC) machine. First, the structure of the robot is introduced and inverse kinematics solution is presented. Secondly, stiffness matrix of the robot is determined using a continuous method based on Castigliano’s theorem and calculation of strain energy of the robot components. This method removes the need for commonly used simplifying assumptions and, therefore, results in good accuracy. For this purpose, force and strain energy for each segment of the robot are analyzed. Finally, to verify the analytical results, commercial FEM software is used to simulate the physical structure of the manipulator. A numerical example is presented which confirms the correctness of the analytical formulations.