Preparation of heat resisting poly(methyl methacrylate)/graphite composite microspheres used as ultra‐lightweight proppants

Abstract

ABSTRACT Ultra‐lightweight heat resisting poly(methyl methacrylate) (PMMA)/graphite microspheres were successfully prepared via in situ suspension polymerization. The Fourier transform infrared and X‐ray powder diffraction results confirmed the successful preparation of the composite microspheres. Field emission scanning electron microscope analysis illustrated that the graphite particles were dispersed in microspheres and the PMMA/graphite composite microspheres had good sphericity and roundness. Furthermore, density analysis indicated that the apparent density of composites microspheres was about 1.055–1.135g/cm 3 which was suitable for the transmission with water carrying. The results from thermodynamic test revealed that the thermal stability of the composite was significantly improved with increasing graphite content, which could be used as ultra‐lightweight proppant in deep underground. In addition, the crushing rate decreased to 0.5% with graphite ratio of 3.0% at the pressure of 69 MPa. Therefore, PMMA/Graphite composite microspheres exhibit a promising application in petroleum or gas exploitation as water carrying fracturing proppants. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132 , 41924.