Manufacturing system design with virtual factory tools

René C. Malak, Christian Lauer, Christian Weidig, Hans Hagen, Bernd Hamann, Jan C. Aurich, Oliver Kreylos

International Journal of Computer Integrated Manufacturing · 2013 · 47 citations · 17 references

Concepts

TL;DR

Manufacturing system design faces constraints and production challenges, and virtual factory tools—especially virtual reality—have been adopted, though VR research has mainly focused on product design rather than manufacturing systems. This study introduces VR as an innovative, collaborative design platform that holistically integrates virtual factory tools to adapt manufacturing systems. The platform supports three applications across different system levels, including a noise simulation and a virtual machining tool visualized within a CAVE environment. These applications were successfully implemented, demonstrating that noise simulation and virtual machining can be visualized in a CAVE. The work was funded by DFG projects AU 185/15‑1 and AU 185/13‑1/2.

Abstract

AbstractDuring the analysis and design of manufacturing systems, companies are challenged by existing restrictions and the running production. To deal with these key issues, different virtual factory approaches and tools have been widely implemented in recent years. By employing modern approaches and tools, a manufacturing system can be adapted effectively. Virtual reality (VR), one of the most important approaches, has recently been applied to the scientific and the industrial fields. Recent studies of VR applications are mainly focusing on the design of products, but not manufacturing systems. This paper presents VR as an innovative and collaborative design platform for manufacturing systems, which enables a holistic use of virtual factory tools. Based on this platform, three applications were implemented, which are addressed at different levels of a manufacturing system. Furthermore, a noise simulation and a virtual machining tool were visualised in a cave automatic virtual environment (CAVE).Keywords: virtual realitymanufacturing systemvirtual factory toolsvisualisation AcknowledgmentsThis work was funded by the German Science Foundation (DFG) within the International Research Training Group (IRTG) 1131 Visualisation of Large and Unstructured Data Sets Applications in Geospatial Planning, Modeling, and Engineering. The implementation of EC in VR resulted from a project funded by the German Research Foundation (DFG) 'Impact Mechanisms of Engineering Changes in Production' (fund number AU 185/15-1). The CIP workshop resulted from a project funded by DFG 'VR supported continuous improvement of the mechanical manufacturing' (fund number AU 185/13-1 and -2).

References

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