Implementation of Total Productive Maintenance on Frame Welding Machine Maintenance Using the Overall Equipment Effectiveness (OEE) Method at PT Electronics Components Indonesia

TLDR

"The study aims to analyze OEE and Six Big Losses to improve the effectiveness of frame welding machines." That covers purpose. Mechanism: The mechanism: "This study employs a quantitative method to analyze the Overall Equipment Effectiveness (OEE) values, including availability, performance efficiency, and rate of quality, as well as conducting a Six Big Losses analysis." And also the improvements suggested. Maybe: "The authors performed quantitative OEE analysis and Six Big Losses assessment, and proposed operator training, preventive maintenance, SOP updates, and other improvements to enhance machine effectiveness." That covers mechanism. Findings: There are multiple findings. Maybe: "The study found average availability of 97.83%, performance efficiency above 90%, high quality rate, an overall OEE of 88% exceeding the global standard, and that the implemented improvements successfully enhanced performance and operational quality." That is one sentence.

Abstract

PT. Electronics Components Indonesia manufactures capacitors and focuses on enhancing productivity and operational efficiency of the frame welding machines through effective maintenance. This study employs a quantitative method to analyze the Overall Equipment Effectiveness (OEE) values, including availability, performance efficiency, and rate of quality, as well as conducting a Six Big Losses analysis. The results indicate that the average availability reached 97.83%, with a significant decrease in August due to downtime. Performance efficiency remained consistently above 90%, although higher product output tended to reduce efficiency. The rate of quality was stable and high, reflecting improvements in production processes and quality control. The average OEE value reached 88%, exceeding the global standard of 85%. To further enhance the effectiveness of the frame welding machines, suggested improvements include operator training, regular performance evaluations, attention to operator well-being, selection of high-quality raw materials, updating SOPs, regular preventive maintenance, improving workplace safety, and investing in backup energy systems. In conclusion, the improvements implemented successfully enhanced the performance and operational quality of the frame welding machines.