Effect of cyclic loading on microstructure and crack propagation in additively manufactured biomaterial Co–Cr–Mo alloy

Abstract

Cobalt-Chromium-Molybdenum (Co-Cr-Mo) alloys are commonly used for artificial hip and knee joint metallic implants. These components are subjected to repetitive loads during service. Therefore, materials used for such applications must exhibit a high fatigue crack resistance. In this research, Co–28Cr–6Mo (wt.-%) powder was utilized as a feedstock in a laser powder bed fusion process to produce test coupons. The coupons were then subjected to load-controlled cyclic material tests in the low cycle fatigue regime to study mechanical response and microstructural changes of the material. With the progressing number of cycles, a continuous increase in macroscopic plastic strain was observed. The electron backscattered diffraction analysis revealed that cyclic loading caused deformation-induced face-centered cubic (FCC) → hexagonal close-packed (HCP) phase transformation. In addition, the phase transition generated an accumulation of plastic strain at the FCC/HCP interface giving rise to crack nucleation. The crack propagation path along HCP orientation variants with high mechanical work and strain hardening mechanism is discussed.