Influence of voltage modes on microstructure and corrosion resistance of micro-arc oxidation coating on magnesium alloy

Abstract

Micro-arc oxidation (MAO) technology, as an efficient and widely used technology, can fabricate a ceramic film on magnesium (Mg) alloys in situ to significantly improve corrosion resistance. The study aims to investigate the effect of voltage modes on the preparation and performance of MAO coating on Mg alloys. The scanning electron microscope, X-ray diffractometer, potential dynamic polarization, and electrochemical impedance spectroscopy measurements were applied for characterizing the microstructure, composition, and corrosion resistance of the MAO film, respectively. The results revealed that employed 300/350 V step-up mode, the MAO film showed a more uniform distribution of surface micro-pores, fewer micro-cracks and denser inner layer, lower corrosion current density (1.871 × 10−3 mA·cm−2), and higher electrochemical impedance value, compared to other voltage treated parameters. Therefore, it could be concluded that the step-up voltage parameters are conducive to the optimization of microstructure, improvement of corrosion resistance of MAO coating, and reduction of the energy consumption during processing.