A Novel Integrated Matrix Magnetics for Isolated Single-Stage DC–DC Converter

Abstract

With the development of data center, promotion for efficiency and power density of the voltage regulator module (VRM) is paid considerable attention. Isolated VRM is suitable for the high-conversion-ratio dc–dc application. However, isolated VRM has many magnetic components, which take up a large proportion of the total volume. In this article, a novel integrated matrix magnetics structure is proposed, which integrates two elemental transformers and four output inductors into a single core. By integrating several discrete magnetic components, the volume of passive components, and high-current interconnections are reduced, leading to high power density and high efficiency. The integrated matrix magnetics is employed in an isolated single-stage converter, which can provide high output current. In addition, primary switches can achieve zero-voltage-switching (ZVS), and synchronous rectifiers of secondary side can achieve ZVS and zero-current-switching, so efficiency can be further improved. Besides, equivalent output inductance, voltage conversion ratio and <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">A</i> <sub xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">P</sub> calculation are derived to design the integrated matrix magnetics. Finally, a 48 V/1.8 V 144 W prototype of the isolated single-stage converter with integrated matrix magnetics is made and tested to verify the analysis.