Control Chart Concurrent Pattern Classification Using Multi-Label Convolutional Neural Networks

Abstract

The detection and identification of non-random patterns is an important task in statistical process control (SPC). When a non-random pattern appears on a control chart, it means that there are assignable causes which will gradually deteriorate the process quality. In addition to the study of a single pattern, many researchers have also studied concurrent non-random patterns. Although concurrent patterns have multiple characteristics from different basic patterns, most studies have treated them as a special pattern and used the multi-class classifier to perform the classification work. This study proposed a new method that uses a multi-label convolutional neural network to construct a classifier for concurrent patterns of a control chart. This study used data from previous studies to evaluate the effectiveness of the proposed method with appropriate multi-label classification metrics. The results of the study show that the recognition performance of multi-label convolutional neural network is better than traditional machine learning algorithms. This study also used real-world data to demonstrate the applicability of the proposed method to online monitoring. This study aids in the further realization of smart SPC.