Synthesis, Microstructure, and Properties of High-Molar-Mass Polyglycolide Copolymers with Isolated Methyl Defects

Abstract

An efficient, fast, and reliable method for the synthesis of high-molar-mass polyglycolide (PGA) in bulk using bismuth (III) subsalicylate through ring-opening transesterification polymerization is described. The difference between the crystallization (<i>T</i>_c ≈ 180 °C)/degradation (<i>T</i>_d ≈ 245 °C) temperatures and the melting temperature (<i>T</i>_m ≈ 222 °C) significantly affects the ability to melt-process PGA homopolymer. To expand these windows, the effect of copolymer microstructure differences through incorporation of methyl groups in pairs using lactide or isolated using methyl glycolide (≤10% methyl) as comonomers on the thermal, mechanical, and barrier properties were studied. Structures of copolymers were characterized by nuclear magnetic resonance (¹H and ¹³C NMR) spectroscopies. Films of copolymers were obtained, and the microstructural and physical properties were analyzed. PGA homopolymers exhibited an approximately 30 °C difference between <i>T</i>_m and <i>T</i>_c, which increased to 68 °C by incorporating up to 10% methyl groups in the chain while maintaining overall thermal stability. Oxygen and water vapor permeation values of solvent-cast nonoriented films of PGA homopolymers were found to be 4.6 cc·mil·m^-2·d^-1·atm^-1 and 2.6 g·mil·m^-2·d^-1·atm^-1, respectively. Different methyl distributions in the copolymer sequence, provided through either lactide or methyl glycolide, affected the resulting gas barrier properties. At 10% methyl insertion, using lactide as a comonomer significantly increased both O₂ (32 cc·mil·m^-2·d^-1·atm^-1) and water vapor (12 g·mil·m^-2·d^-1·atm^-1) permeation. However, when methyl glycolide was utilized for methyl insertion at 10% Me content, excellent barrier properties for both O₂ (2.9 cc·mil·m^-2·d^-1·atm^-1) and water vapor (1.0 g·mil·m^-2·d^-1·atm^-1) were achieved.