Review of natural fiber-reinforced engineering plastic composites, their applications in the transportation sector and processing techniques

TLDR

Natural fiber‑reinforced polymer composites are increasingly sought in transportation to achieve lightweight, fuel‑efficient vehicles while meeting stricter environmental regulations, offering low cost and comparable properties to metals, though most research has focused on commodity plastics rather than higher‑performance engineering plastics. This review investigates the state of engineering plastics reinforced with natural fibers such as flax, hemp, jute, and sisal and their applications in automotive, aerospace, and maritime sectors. The article examines the properties and processing techniques of engineering plastic–natural fiber composites.

Abstract

Interest in natural fiber-reinforced polymer (NFRP) composites is growing rapidly in the transportation sector, especially as a replacement material for metals and synthetic fiber composites. The heightened interest is directly related to a need to produce lightweight and fuel efficient vehicles. Further, stringent legislation and greater environmental awareness is forcing transportation industries to select materials with a smaller carbon footprint. In such a context, NFRP composite materials are a good choice due to their low cost, low environmental impact, and relatively equivalent properties to metals and other composites. Most prior studies have examined commodity plastics such as polypropylene, polyethylene, and epoxy as the primary polymer matrix in NFRP composites and little work has addressed engineering plastics. Engineering plastics, which includes polycarbonate, polyamides, and polystyrene, are high performance thermoplastics with superior properties but relatively higher cost than commodity plastics. It has been claimed that even after recycling, engineering plastics properties are superior to those of commodity plastics, and thus, utilization of recycled engineering plastic in NFRP composites can help reduce waste and lower composite material costs. The aim of this review article is to explore the current status of engineering plastics reinforced with natural fibers such as flax, hemp, jute, and sisal and to examine their use in automotive, aerospace, and maritime applications. Properties and processing techniques of engineering plastics reinforced with natural fibers are also studied.