Analysis of the mechanical strength, structure and possibilities of using waste phosphogypsum in aluminum powder composites

Abstract

This paper presents the results of research on the effect of hydrated calcium sulfate (phosphogypsum) on the mechanical properties of composite based on aluminum powder. The phosphogypsum used is a by-product obtained in the phosphate fertilizers industry, e.g., at the Gdańskie Zakłady Fosforowe “Fosfory.” The amount of phosphogypsum produced in Poland must be reduced due to the high costs of its storage and environmental protection. One of the ways to dispose of it is to use it as a filler in composite rods based on aluminum powder. The amount of phosphogypsum added was 2% and 5% by weight in relation to the aluminum powder’s weight. The filled composite was subjected to strength tests to show whether phosphogypsum improves the mechanical properties of aluminum rods. Based on the results obtained, it was revealed that phosphogypsum used as a filler causes similar changes in the mechanical properties as mineral fillers described in the literature. Based on analyses of market potential, it can be easily assumed that there is a significant demand for the results of research on the use of phosphogypsum. The end of the article summarizes the discussed issue, emphasizing that solutions are sought for the use of phosphogypsum.