Design and Experimental Evaluation of a Low-Cost Test Rig for Flywheel Energy Storage Burst Containment Investigation

Abstract

Data related to the performance of burst containments for high-speed rotating machines, such as flywheel energy storage systems (FESS), turbines or electric motors is scarce. However, development of optimized burst containment structures requires statistically significant data, which calls out for low-cost test methods as a strategic development tool. Consequently, a low-cost test rig (so called spin pit) for the investigation of burst containments was designed, with the goal to systematically investigate the performance of different containment structures and materials, in conjunction with the failure mechanisms of different rotors. The gathered data (e.g., burst speed, acceleration, temperature, ambient pressure, etc.) in combination with a post-mortem analysis was used to draw an energy balance and enabled the assessment of the effectiveness of various burst containments.