Low‐viscosity and soluble phthalonitrile resin with improved thermostability for organic wave‐transparent composites

Abstract

ABSTRACT High processing viscosity and poor solubility limit the application of heterocyclic polymers for fabricating organic wave‐transparent composites for aerospace applications. In this paper, a novel resin, poly(phthalazinone ether bisphenol fluorene) encapped with phthalonitrile (PPEBF‐Ph), was synthesized and used as the matrix. Biphenol‐based phthalonitrile monomer BP‐Ph was also synthesized and blended with PPEBF‐Ph to further lower the processing viscosity. Solubility tests showed that the resin was soluble in dimethylformamide, N,N ‐dimethyl acetamide, N ‐methylpyrrolidone, dimethyl sulfoxide, chloroform, and other solvents. Differential scanning calorimetry and rheological studies revealed that the mixed resins exhibited low processing viscosity and a wide processing window below the gel temperature. Thermogravimetric analysis indicated that the cured resins were stable below 510–530 °C under nitrogen atmosphere after 6 h of curing (decreased by 40–60% compared with previous reports on phthalonitrile resin). In air, the char yields of the resins reached 20–30% when heated at 800 °C. The composites were reinforced by a quartz fiber cloth and exhibited a dielectric constant of 2.94–3.27 in an electromagnetic field with frequency ranging from 8 to 18 GHz. Retention of the bending modulus exceeded 70% at 400 °C according to dynamic mechanical analysis, indicating excellent mechanical stability was obtained. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135 , 45976.