Lot targeting and lot dispatching decision policies for semiconductor manufacturing: optimisation under uncertainty with simulation validation

Abstract

Because semiconductor manufacturing is a complex and dynamic process, production scheduling in this industry typically relies on simple decision policies that use local rather than global information. Such myopic policies may lead to increased congestion in the material handling system and negatively impact throughput. In this paper, we propose a fluid-model lot dispatching policy that iteratively optimises lot selection based on current WIP distribution of the entire system. Furthermore, we propose to split the decision policies into two phases in order to include travel times information into the dispatching and targeting decisions. We provide simulation results for a prototype facility that show that our proposed policies outperform commonly used dispatching rules in throughput, machine utilisation and machine target accuracy.