X-ray computed tomography of polymer composites

TLDR

X‑ray computed tomography has become a widely used, non‑destructive tool for 3‑D inspection of fiber architectures, manufacturing defects, and in‑service damage, thanks to advances in spatial resolution, acquisition speed, and laboratory system availability, and it now enables time‑lapse studies. This feature article reviews the technical aspects of X‑ray CT imaging of composites—including contrast acquisition, thin‑panel examination, sample size/resolution trade‑offs, damage quantification, and image‑based modeling—and evaluates the complementary strengths of laboratory and synchrotron sources to identify new opportunities and challenges. The authors discuss how to obtain sufficient contrast, examine thin panels, address sample size/resolution issues, quantify damage and defects, and perform image‑based modeling in X‑ray CT of composites.

Abstract

The use of X-ray computed tomography (CT), exploiting both synchrotron and laboratory sources, has grown significantly over the last decade, driven primarily by improvements in spatial resolution, reduction in acquisition time and the increasing availability of laboratory X-ray CT systems. It is now able to provide highly accurate three-dimensional (3D) inspections of fibre architectures, manufacturing defects and in-service damage accumulation non-destructively, allowing the user to examine cross-sections that would previously have required laborious and skilled mechanical sectioning with the potential for inducing damage or loss of material. Further, by repeated acquisition of 3D images, it has opened new opportunities for time-lapse studies. This feature article reviews the technical aspects relating to the X-ray CT imaging of composites such as obtaining sufficient contrast, examination of thin panels, sample size/resolution issues, quantification of damage and defects, and image-based modelling. The capability of X-ray CT to provide important information is considered across applications ranging from manufacturing processes, through tensile and compression loading to fatigue and impact damage. The complementary advantages of laboratory and synchrotron X-ray CT are examined with a view to identify new opportunities and challenges.