Wear forms of heterogeneous electro-rheological fluids working in a hydraulic clutch system

Abstract

The paper presents experimental results concerning the wear of heterogeneous electro-rheological (ER) fluids operating as working fluids in a complex clutch system consisting of a hydrodynamic clutch and a cylinder viscous clutch. The change of electric field intensity in the clutches results in change of sheer stress values in working fluids what causes the change of transmitted torque. This work shows that the most important factors affecting the wear of the ER fluid are the electric field of high intensity, the accompanying electrical breakdown, and the high temperature of the silicone oil. In addition, the water from the humid air absorbed mainly by hygroscopic particles influences a significant impact on the wear of the working fluid. Various forms of wear particles of the fluid depending on the prevailing conditions such as working mode are observed from the microscopic aspects. It is observed that the particles are flattened, rolled out or smashed into smaller fragments, partially melted, wrinkled and glued or caked. In addition, it is identified that the partial destruction of silicone oil is occurred due to the damage of the hydrocarbon chains, as evidenced by the decrease in its viscosity and the presence of the particle matter newly containing silicon.