Using Multi-layer Stream Mapping to Assess the Overall Efficiency and Waste of a Production System: A Case Study from the Plywood Industry

Abstract

Multi-layer Stream Mapping (MSM) comprehends a new framework for the performance assessment of complex systems. The MSM was developed for multi-domain analysis in an original manner to assess if resources, process and other domains are used to their full potential. The costs related with misuses/inefficiency situations are also quantified and integrated in a simplified manner. A real case study applying the MSM method is validated through application to a Medium Density Fibreboard (MDF) finishing line. For this study all the resources and materials consumed in each unit process where considered. The overall efficiency was assessed and improvements actions were evaluated.