Design and Implementation of a High Power Density Three-Level Parallel Resonant Converter for Capacitor Charging Pulsed-Power Supply

Abstract

This paper describes the design and implementation of a prototype 30-kW (or 30-kJ/s) pulsed-power supply for capacitor charging. The system operates at 200-kHz maximum switching frequency, which is considerably higher than the conventional practice at this power level, leading to smaller passive components. A high power density of 143 <formula formulatype="inline" xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex Notation="TeX">$\hbox{W/in}^{3}$</tex></formula> is achieved with the converter operating at a high ambient temperature of 65 <formula formulatype="inline" xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex Notation="TeX">$^{\circ}\hbox{C}$</tex></formula> with 90 <formula formulatype="inline" xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex Notation="TeX">$^{\circ}\hbox{C}$</tex></formula> cooling oil, by utilizing various technologies on topology, control, devices, passives, and thermal management. The experimental results demonstrate that the converter meets the performance requirements while achieving a high power density.