Zr–Zeolite Beta: A New Heterogeneous Catalyst System for the Highly Selective Cascade Transformation of Citral to (±)‐Menthol

Abstract

The transformation of citral to menthols involves hydrogenation steps as well as cyclisation of the intermediate, citronellal. The ability of Zr-zeolite beta to catalyse the cyclisation with high diastereoselectivity to (+/-)-isopulegol is the critical step in this cascade transformation. Bifunctional catalysts containing nickel or rhodium supported on Zr-zeolite beta gave menthols in yields of 87-89% and an excellent diastereoselectivity of 94% for the desired (+/-)-menthol. Dual catalyst systems of Zr-zeolite beta and nano-dispersed Ni on an MCM-41 support were equally effective and have the added advantage that the rates of the acid- and hydrogenation-catalysed steps can be independently varied. By applying a pressure ramp of 0.2-2 MPa, the yield of menthols could be increased to 95%, with 94% diastereoselectivity for (+/-)-menthol. The low initial pressure minimises the rates of competing hydrogenation reactions to byproducts such as citronellol and 3,7-dimethyloctanol.