Applying the New VDI Design Guideline 2206 on Mechatronic Systems Controlled by a PLC

Abstract

When developing mechatronic systems it is important to consider the control, electrical and mechanical aspects throughout the development process. The new VDI guideline 2206 [1] provides a useful frame for the design of any kind of mechatronic system. This work describes a customization of that guideline when focusing on the development of systems controlled by a Programmable Logic Controller (PLC). Predefined process modules are defined, relevant methods and tools are identified, and the interdisciplinary data flow is described. The relevance of the methods and tools used in the work is demonstrated by an industrial case study. The case study shows the possibilities for an improved product development process using the enhanced methodology presented in this paper. However, the data flow needs to be further detailed and automated to be more efficient. The enhanced methodology developed in this work is a promising base for an efficient development process for mechatronic systems controlled by a PLC.