Corrosion morphologies on magnesium alloy AZ 91

Abstract

Abstract Initiation and early propagation of pitting and filiform corrosion on bare alloy AZ91 (9% Al, 1% Zn) are investigated by natural immersion corrosion tests, electrochemical measurements and microanalytical studies. Initiation sites are few. Corrosion spreads from these sites first in the form of filiform corrosion for a limited period of time and pitting which later develops into a cellular type of etching. The important factors affecting filiform corrosion are temperature, material structure and degree of polarization at the anodic sites. Filiform attack on AZ91, unlike the classical mechanisms of filiform corrosion on coated metals, is driven by hydrogen evolution reaction on the cathodic sites of the surface, occurs under significant anodic control, propagates at a high, constant speed independent of degree of polarization along preferential paths determined by compositional and crystallographic factors, and is a temporary phenomenon under open circuit conditions. Pitting corrosion is more predominant with decreasing anodic polarization.