A calibration procedure for sonic infrared nondestructive evaluation

Abstract

Sonic infrared is potentially a very attractive nondestructive evaluation technique offering the possibility of rapid testing of complex components. However, at present it is difficult to be sure that sufficient excitation has been applied so that a null (no defect present) result can be trusted. This paper presents a calibration method to improve the reliability of the technique. The method uses a measurement of the vibration of the component during the test, the vibration signal being processed to give a “heating index” which is a measure of the ability of the vibration field to generate heat at any defects of interest that are present. The calculation of the heating index and the rationale for its formulation are described. The method is then applied on two sets of beamlike specimens with cracks of different sizes. The maximum temperature rise in successive tests on a given specimen is shown to correlate well with the maximum heating index, so validating the method. The threshold heating index required to reliably detect cracks as a function of crack size is discussed and practical calibration and test procedures are proposed.