On the Superiority of a Variable Sampling Interval Control Chart

Abstract

Abstract The paper establishes the analytical grounds of the uniform superiority of a variable sampling interval (VSI) Shewhart control chart over the conventional fixed sampling interval (FSI) control chart, with respect to the zero-time performance, for a wide class of process distributions. We provide a sufficient condition on the distribution of a control chart statistic, and propose a criterion to determine the control limits and the regions in the in-control area of the VSI chart, corresponding to the different sampling intervals used by it. The condition and the criterion together ensure the uniform zero-time superiority of the VSI chart over the matched FSI chart, in detecting a process shift of any magnitude. It is shown that normal, Student's t and Laplace distributions satisfy the sufficient condition. In addition, chi-square, F and beta distributions satisfy it, provided that these are not extremely skewed. Further, it is illustrated that the superiority of the VSI feature is not trivial and cannot be assured if the sufficient condition is not satisfied or the control limits and the regions are not determined according to the proposed criterion. An application of the result to confirm the superiority of the VSI feature is demonstrated for the control chart for individual observations used to monitor a milk-pouch filling process.