Cohesion margin of copper

Abstract

Abstract Measurements on the mechanical properties of copper-bismuth alloys show that the only effect of bismuth within the solid solution range is to reduce the true tensile strength of the alloys—there is no detectable effect on plastic behaviour or on the elastic limit. Intergranular fracture occurs by the formation of grain boundary crack nuclei, these being seen in alloys containing as little as 0·002 wt.-% Bi. In addition, by measuring the effect of bismuth on surface and grain boundary energies of copper, it is shown that bismuth is present at the grain boundaries at monolayer levels, as true Gibbs segregation. It appears that the brittleness is due simply to reduced grain boundary cohesion. The measured relative cohesion of the copper-bismuth alloy is approximately half that of pure copper: such a reduction in grain boundary cohesion therefore converts ductile copper into a brittle metal, and thus defines a margin of cohesion. Reduced grain boundary cohesion favours the nucleation of cracks where two slip bands from adjacent grains impinge on the same point at the boundary. The local ratio of the tensile stress to the shear stress can in this situation attain a sufficiently high value to permit the stress concentration to be relieved by crack formation in conditions of reduced cohesion (copper-bismuth alloy) although it is normally relieved by slip in the pure metal.