Optimisation of pulse frequency in pulsed current gas tungsten arc welding of aluminium–lithium alloy sheets

Abstract

AbstractAbstractEffects of current pulsation frequency on weld bead microstructure, hardness, and tensile properties in AA8090 type aluminium-lithium alloy sheets were studied. It was observed that the structure in the as solidified weld was predominantly columnar in the case of the conventional (i.e. continuous current) gas tungsten arc welding process. The grain structure became finer and more equiaxed with the introduction of current pulsation. Moreover, there was an optimum frequency range over which the grain refinement was a maximum. The same optimum frequency range corresponded with maxima in hardness, ultimate tensile strength, and percentage elongation. Tensile strength increased, in general, after solution treatment and aging (STA). The best combination of tensile properties was achieved for welds deposited under a 6 Hz pulse frequency in the STA condition.