New aspects of unsaturated polyester resin synthesis. Part 2. Reactant sequence distribution and its effect on cure kinetics

Abstract

Abstract The distribution of unsaturations in the prepolymer of a typical unsaturated polyester (UP) resin (maleic anhydride, phthalic anhydride and 1,2‐propylene glycol) has been shown to influence the kinetics of the cure process with styrene monomer. Segments containing double bonds in close proximity appear to lower the reactivity of the resin due to steric hindrance, as indicated by the fact that the rate of cure and the final degree of cure, measured by differential scanning calorimetry (DSC), increase as the average sequence length (SL) of maleic units decreases. This implies that the reactivity of UP resins may be improved by synthesis of prepolymers with certain reactant sequence‐length distributions. The copolymer formed by the melt condensation process of maleic anhydride, phthalic anhydride and 1,2‐propylene glycol in the absence of a transesterification catalyst has a non‐random structure with a tendency towards blockiness. This was established using 1 H NMR analysis in tandem with deterministic and Monte Carlo modelling techniques. Copyright © 2003 Society of Chemical Industry