Process modeling and evaluation of petroleum refinery wastewater treatment through response surface methodology and artificial neural network in a photocatalytic reactor using poly ethyleneimine (PEI)/titania (TiO2) multilayer film on quartz tube

Abstract

In this study, poly ethyleneimine (PEI)/Titania (TiO2) multilayer film on quartz tubes have been successfully fabricated via a layer-by-layer (LbL) self-assembly method. Scanning electron microscopy (SEM) and Brunauer-Emmett-Teller (BET) surface area analysis were carried out for characterization of the layers on quartz tube. The SEM pictures showed that the film surface is smooth and uniform. The BET characterization verified the formation of multilayer thin film. The photocatalytic activity of the PEI/TiO2 multilayer deposited on the quartz tubes was evaluated in the treatment of raw petroleum refinery wastewater (PRW) under UV light irradiation in three annular photocatalytic reactors. This study examined the impact of initial chemical oxygen demand (COD) concentration, H2O2 concentration, pH and reaction time on the PRW treatment and the results were used to generate both a response surface methodology (RSM) model and an artificial neural network (ANN) model. Maximum COD removal (98 %) was achieved at the optimum conditions (initial COD concentration of 300 mg/l, hydrogen peroxide concentration of 8.8 mM, pH of 5 and reaction time of 120 min). A comparison between the model results and experimental data gave a high correlation coefficient (R ANN 2 = 0.9632, R RSM 2 = 0.943) and showed that two models were able to predict COD removal from PRW by PEI/TiO2/UV process. However, ANN model was superior to RSM model with higher value of coefficient of determination (0.9632ANN > 0.94RSM) and the lower root mean square error (RMSE) (3.377AAN < 3.569RSM). The average percentage error for ANN and RSM models was 0.18 and 0.73, respectively, indicating the superiority of ANN in capturing the nonlinear behavior of the system. It was clear that the best networks were able to predict the experimental responses more accurately than the multiple regression analysis.