Strain sensing systems tailored for tensile measurement of fragile wires

Abstract

Fundamental stress versus strain measurements were completed on superconducting Nb3Sn wires within the framework of IEC/TC90 and VAMAS/TWA16. A key task was the assessment of sensing systems regarding resolution, accuracy, and precision when measuring Young's modulus. Prior to actual Nb3Sn wire measurements metallic wires, consisting of copper and stainless steel having diameters similar to the Nb3Sn wire, were extensively investigated with respect to their elastic line properties using different types of extensometers. After these calibration tests Nb3Sn wire measurements of different companies resulted in several important facts with respect to total size and weight of the used extensometers. The size could be correlated to the initial stage of stress versus strain behaviour. In fact, the effect of wire curls resulting from the production line had a profound effect on Young's modulus measurements. Within this context, the possibility of determining Young's modulus from unloading compliance lines in the plastic regime of the stress–strain curve was considered. The data obtained using this test methodology were discussed under consideration of the composite nature of Nb3Sn wire. In addition, a non-contacting sensing system based on a double-beam laser extensometer was used to investigate the potential of this new sensing system.