Synthesis and Thermal Behavior of Novel Si−B−C−N Ceramic Precursors

Abstract

Several boron-modified polysilazanes of general type {B[C2H4Si(R)NH]3}n (C2H4 = CHCH3 or CH2CH2) were synthesized and their thermal behavior studied. In contrast to the known derivatives with R = alkyl or aryl, we describe ceramic precursors in which the bulky moieties R are substituted with lower weight groups and/or reactive entities. Reactive units enable further cross-linking of the polymeric framework and therefore minimize depolymerization during ceramization. The polymer-to-ceramic conversion of all synthesized polymers was monitored by thermogravimetric analysis. Both low molecular weight substituents and/or cross-linking units increase the ceramic yield from 50% (R = CH3) to 83−88%. High-temperature thermogravimetric analysis in an inert gas atmosphere indicates the ceramics obtained are stable up to ∼2000 °C. XRD studies of the fully amorphous materials point out that, with increasing temperature, formation of α-SiC or α-SiC/β-Si3N4 crystalline phases occurs at 1550−1750 °C, depending on the material's composition. The resistance of these novel materials toward oxidative attack was investigated by TGA in air up to 1700 °C and SEM/EDX, indicating that the materials efficiently self-protect toward oxidation.