FASEP ultra-automated analysis of fibre length distribution in glass-fibre-reinforced products

Abstract

Reinforced plastic materials are widely used in high sophisticated applications. The length distribution of the fibres influences the mechanical properties of the final product. A method for automatic determination of this length distribution was developed. After separating the fibres out of the composite material without any damage, and preparing them for microscopical analysis, a mosaic of microscope pictures is taken. After image processing and analysis with mathematical methods, a complete statistic of the fibre length distribution could be determined. A correlation between fibre length distribution and mechanical properties, measured e.g. with material test methods, like tensile and impact tests, was found. This is a method to optimize the process and selection of material for the plastic parts. In result this enhances customer satisfaction and, maybe much more important, reduces costs for the manufacturer.