Dual‐Curing of Waterborne Urethane‐Acrylate Coatings by UV and Thermal Processing

Abstract

Abstract A waterbased dual‐cure urethane‐acrylate oligomer has been synthesized by polycondensation of monomers bearing hydroxyl, isocyanate and acrylate groups. To obtain a stable aqueous dispersion, carboxylate groups were grafted on the oligomer chain and the isocyanate groups were protected by a blocking agent. After water release by a brief heating, the dry films were cured either by a short UV exposure in the presence of a photoinitiator to induce the polymerization of the acrylate double bonds, or by heating up to 150 °C to release the isocyanates and promote the polycondensation by reaction with the hydroxyl groups, but mainly by a combination of UV and thermal cure. Both processes have been followed quantitatively by infrared spectroscopy to evaluate the influence of the temperature on the reaction rate and on the cure extent. The newly developed waterbased dual‐cure coatings were found to be quite resistant to accelerated weathering because of their aliphatic structure and their high crosslink density. Their light stability was substantially improved by the addition of a hydroxyphenyltriazine UV absorber and a hindered amine radical scavenger. Thermal curing of the dual‐cure waterborne PUA formulation at a temperature of 150 °C. magnified image Thermal curing of the dual‐cure waterborne PUA formulation at a temperature of 150 °C.