Simulation in Manufacturing: Review and Challenges

TLDR

Simulation is an indispensable set of tools that enables experimentation and validation of product, process, and system design, especially valuable in today’s turbulent manufacturing environment driven by globalization and increasing customization demands. This keynote paper investigates the major milestones in the evolution of simulation technologies and examines recent industrial and research applications and findings. The study reviews simulation methods and tools such as CAx, factory layout design, material and information flow design, manufacturing network design, manufacturing systems planning and control, manufacturing network planning and control, and augmented/virtual reality for product and process design, planning, and verification. The review identifies gaps in current practices, outlines future trends and challenges, and discusses the evolution, advances, and current applications of these technologies within the contemporary manufacturing industry.

Abstract

Simulation comprises an indispensable set of technological tools and methods for the successful implementation of digital manufacturing, since it allows for the experimentation and validation of product, process and system design and configuration. Especially in todays' turbulent manufacturing environment, which is affected by megatrends such as globalisation and ever-increasing requirements for higher degree of product customisation and personalisation, the value of simulation is evident. This keynote paper investigates the major milestones in the evolution of simulation technologies and examines recent industrial and research applications and findings. Based on this review, the identification of gaps in current practices is presented, and future trends and challenges to be met on the field are outlined. The considered simulation methods and tools include CAx, Factory layout design, Material and Information flow design, Manufacturing Networks Design, Manufacturing Systems Planning and Control, Manufacturing Networks Planning and Control, Augmented and Virtual Reality in product and process design, planning and verification (ergonomics, robotics, etc.). The evolution, advances, current practices and future trends of these technologies, industrial applications and research results are discussed in the context of the contemporary manufacturing industry.