A 20,000-hour endurance test of a structurally and thermally integrated 5-cm diameter ion thruster main cathode

Abstract

A 5-cm diameter mercury ion thruster main cathode has completed over 20,000 hours of operation in an ongoing lifetime endurance test. The cathode operating parameters remained at acceptable performance levels throughout the test, the first 9175 hours of which were part of a thruster endurance test. After 20,000 hours, the cathode discharge was easily restarted, the tip orifice indicated negligible erosion and the tip heater showed no degradation. The cathode-isolator- vaporizer assembly, a major thruster subsystem, has thus successfully demonstrated an operational lifetime capability of 20,000 hours, which is the lifetime goal of the 8-cm diameter auxiliary propulsion ion thruster.