Influence of cenosphere filler additions on the three‐body abrasive wear behavior of glass fiber‐reinforced epoxy composites

Abstract

Abstract The dry three‐body abrasive wear behavior of bi‐directional glass fabric reinforced epoxy composites with and without cenosphere filler have been studied using dry sand/rubber wheel abrasion tester. The angular silica sand particle sizes in the range 200–250 μm were used as dry and loose abrasives. The wear experiments have been conducted at two different loads viz., 22 and 32 N and different abrading distances viz. 270, 540, 810, and 1,080 m. The wear volume increases with an increase in load/abrading distance for all composites. From the experimental wear data it was observed that the abrasive wear of the composites dependent on the applied load and abrading distance. Further, the cenospheres filler inclusion in glass fiber reinforced epoxy (G‐E) composite showed poor abrasive wear performance. Scanning electron microscopy was used to study the morphology of the worn surface features of composites and to understand the mechanisms involved in the wear analysis. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers