Many-to-many active cell balancing strategy design

Abstract

In the context of active cell balancing of electric vehicle battery cells, we deal with circuit architectures for inductor-based charge transfer and the corresponding high-level modeling and strategy development. In this work, we introduce a circuit architecture to transfer charge between arbitrarily many source and destination cells (many-to-many) for the first time and analyze the advantages over one-to-one transfer. Balancing simulation with numerical solvers remains challenging because of non-differentiable PWM signals, while the search space for high-level strategy design - crucial for time and energy efficiency - becomes even larger. Consequently, we develop a closed-form charge transfer model that extends state-of-the-art approaches and is three orders of magnitude faster than step-size controlled simulation. With an initial algorithm design based on experimentally derived rules, we demonstrate that many-to-many transfer dominates neighbor-only approaches in speed and efficiency even though it requires only one additional switch per circuit module.