Microstructural changes of phenolic resin during pyrolysis

Abstract

Abstract After curing, phenol‐formaldehyde resins were postcured at 230°C in air for 32 h and then carbonized and graphitized from 300 to 2400°C. Thermal fragmentation and condensation of the polymer structure occurred above 300°C. The crystal size of the cured phenolic resins decreased with the temperature increase. Above 600°C the original resin structures disappeared completely. Below 1000°C the stack size ( L c ) and crystal size ( L a ) were small. Above 1000°C the L c increased with the increasing treatment temperature. The carbonized and graphitized resins were characterized using Raman spectroscopy. Below 400°C there were no carbon structures in the Raman spectra analysis. Above 500°C the G and D bands appeared. The frequency of the G band of all carbonized and graphitized samples shifted to 1600 cm −1 from the 1582 cm −1 of graphite. The D band shifted to 1330 cm −1 from the 1357 cm −1 of the imperfect carbon. The carbonized and graphitized phenolic resins could not be considered as truly glassy or amorphous carbon materials because they had some degree of order in the basal plane. However, the crystal size was very small even at 2400°C. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1084–1089, 2001