Synthesis and characteristics of a novel silicon‐containing flame retardant and its application in poly[2,2‐propane‐(bisphenol)carbonate]/acrylonitrile butadiene styrene

Abstract

Abstract Novel halogen‐free compounds [9,10‐dihydro‐9‐oxa‐10‐phosphaphanthrene‐10‐oxide/vinyl methyl dimethoxysilane/ N ‐β‐(aminoethyl)‐γ‐aminopropyl methyl dimethoxysilane (DOPO–VMDMS–NMDMS)] that simultaneously contain phosphorus, nitrogen, and silicon have been synthesized through the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphanthrene‐10‐oxide (DOPO), vinyl methyl dimethoxysilane (VMDMS), and N ‐β‐(aminoethyl)‐γ‐aminopropyl methyl dimethoxysilane (NMDMS). The chemical structure and properties of DOPO–VMDMS–NMDMS have been investigated with Fourier transform infrared spectroscopy, proton nuclear magnetic resonance, phosphorous nuclear magnetic resonance, and thermogravimetric analysis (TGA). These synthesized flame retardants have been blended with a poly[2,2‐propane‐(bisphenol) carbonate]/acrylonitrile butadiene styrene (PC/ABS) alloy. The flame‐retardant properties of these mixture samples have been estimated with the limiting oxygen index (LOI), and the thermal stability has been characterized with TGA. The LOI value of PC/ABS/DOPO–VMDMS–NMDMS is enhanced up to 27.2 vol % from 21.2 vol %, and the char yield is also improved slightly (from 12 to 17%) with 2.8 wt % phosphorus, 3.0 wt % silicon, and 0.5 wt % nitrogen (at a 30 wt % loading of DOPO–VMDMS–NMDMS). The results show that there is a synergistic effect of the elements phosphorus, silicon, and nitrogen on the flame retardance. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1542–1551, 2007