Simultaneous formation of machine and human cells in group technology: a multiple objective approach

Abstract

Since the advent of group technology (GT) as a primary manufacturing tool for reducing setup times and improving production efficiencies, its central theme has been the grouping of similar parts into part families and machines into machine cells. Although the formation of machine-part manufacturing cells is the essence of GT, its full benefits cannot be gained without forming ‘human’ cells in such a way that machine operators with similar expertise and skills are brought together to produce similar part families. Nevertheless, much of the existing GT literature overlooks the behavioural issues associated with a group of workers in the machine cell. This paper addresses such issues by simultaneously forming both machine and compatible human cells. In so doing, we develop a multiple objective model that enables us to analyse the tradeoff between economic and behavioural benefits.